hydraulic winch for rollback
Hydraulic Winch for Rollback
Product Overview
Our hydraulic winch for rollback is engineered for superior performance in demanding towing and recovery operations. Designed specifically for rollback tow trucks and flatbed wreckers, this robust winch delivers exceptional pulling power and reliability under extreme conditions. Powered by high-pressure hydraulic systems, it ensures smooth, controlled operation, making it an indispensable tool for professional fleet operators worldwide.
With a focus on durability and efficiency, the hydraulic winch for rollback integrates advanced engineering to handle heavy loads effortlessly. Whether you're recovering disabled vehicles from highways or positioning loads on flatbed trailers, this winch provides the precision and strength required for safe, efficient operations. Built to international standards, it features corrosion-resistant materials and sealed components that withstand harsh environments, from coastal salt exposure to rugged off-road terrains.
Ideal for B2B applications in the automotive recovery sector, our hydraulic winch for rollback combines cutting-edge hydraulic technology with user-centric design, reducing downtime and enhancing productivity. Available in various capacities to match your specific vehicle configurations, it sets a new benchmark in rollback winch performance.
Key Features
- High-Capacity Hydraulic Drive: Delivers rated line pulls up to 20,000 lbs (9,072 kg), powered by standard vehicle hydraulic systems for seamless integration.
- Automatic Load-Holding Brake: Ensures zero load drop, providing unmatched safety during rollback operations.
- Planetary Gear System: Multi-stage gearing offers smooth operation, low noise, and extended service life.
- Sealed Roller Fairlead: Protects wire rope from wear and guides loads precisely, enhancing longevity.
- Corrosion-Resistant Construction: Zinc-plated and powder-coated steel components resist rust and chemicals.
- Remote Control Compatibility: Optional wireless or wired remotes for safe, hands-free operation from the truck cab.
- Thermal Protection: Built-in sensors prevent overheating, safeguarding the winch during prolonged use.
- Quick-Release Mounting: Facilitates easy installation and maintenance on rollback chassis.
Technical Specifications
| Parameter | Value |
|---|---|
| Rated Line Pull | 12,000 lbs (5,443 kg) first layer / 20,000 lbs (9,072 kg) max |
| Motor | Hydraulic, 2-stage planetary gear |
| Gear Ratio | 5.3:1 (single stage) / 10.6:1 (dual stage) |
| Wire Rope | 5/8" x 100' (16 mm x 30.5 m) galvanized steel, optional synthetic |
| Drum Dimensions | Ø10" x 10" L (Ø254 mm x 254 mm L) |
| Mounting Bolt Pattern | 10" x 4.5" (254 mm x 114 mm) |
| Overall Dimensions (L x W x H) | 28" x 10" x 12" (711 mm x 254 mm x 305 mm) |
| Weight | Net: 285 lbs (129 kg) / Gross: 320 lbs (145 kg) |
| Hydraulic Flow Requirement | 10-15 GPM (38-57 LPM) at 2,500 PSI (172 bar) |
| Line Speed (first layer) | 20 FPM (6 mpm) at rated load |
| Clutch | Automatic hydraulic brake |
| Certifications | CE, ISO 9001, DOT compliant |
Note: Specifications subject to change; custom configurations available for specific rollback applications.
Application Scenarios
The hydraulic winch for rollback excels in a variety of professional scenarios where reliable vehicle recovery and transport are critical. In urban towing operations, it effortlessly loads sedans and SUVs onto flatbed rollback trucks, minimizing street congestion and ensuring quick response times for roadside assistance services.
For highway recovery, the winch's high pulling capacity handles heavy-duty trucks and RVs stranded after breakdowns or accidents, providing the torque needed to overcome inclines and obstacles. Off-road and construction sites benefit from its rugged build, enabling safe extraction of equipment from mud, sand, or uneven terrain without risking vehicle damage.
Emergency services, including police and fire departments, rely on this winch for rapid scene clearance, while fleet maintenance yards use it for precise positioning during repairs. Its versatility extends to logging and agricultural operations, where rollback-style loading is essential for transporting heavy machinery over long distances.
Advantages
Choosing our hydraulic winch for rollback offers distinct advantages over competitors. Firstly, its hydraulic power source leverages the truck's existing PTO system, eliminating the need for separate electric motors and reducing overall vehicle weight. This results in fuel efficiency gains of up to 15% during extended operations.
Superior build quality ensures a service life exceeding 10,000 cycles, backed by precision-machined components that minimize wear. The automatic brake system provides instant load holding, surpassing mechanical clutches in safety and reliability, which is vital in high-stakes rollback scenarios.
Easy integration with modern rollback chassis, including brands like Chevron, Vulcan, and Jerr-Dan, allows for plug-and-play installation. Maintenance is simplified with accessible grease points and modular design, cutting service costs by 30% compared to traditional winches. Environmentally, its efficient operation lowers hydraulic fluid consumption, aligning with global sustainability standards.
Performance data from field tests shows 25% faster load times, enhancing operator productivity and customer satisfaction in B2B towing contracts.
Why Choose Us
As a leading manufacturer of heavy-duty winches for the global towing industry, we bring over 25 years of expertise in hydraulic systems engineering. Our hydraulic winch for rollback is produced in state-of-the-art facilities adhering to ISO 9001 and TS 16949 standards, ensuring consistent quality across every unit.
We prioritize innovation, incorporating feedback from professional towers to refine designs for real-world demands. Rigorous testing—including 1.5x overload simulations and environmental chambers—guarantees performance in temperatures from -40°F to 140°F (-40°C to 60°C).
OEM partnerships with major rollback truck assemblers underscore our reliability. We offer customizable options, from rope lengths to mounting kits, supported by comprehensive technical documentation and global spare parts availability. Our commitment to excellence makes us the trusted choice for discerning B2B buyers seeking long-term value.
FAQ
Q: What is the maximum vehicle weight this hydraulic winch for rollback can handle?
A: Rated for up to 20,000 lbs max line pull, it safely recovers vehicles up to 15 tons, depending on incline and rope angle.
Q: Is the winch compatible with all rollback truck hydraulic systems?
A: Yes, designed for standard PTO-driven systems with 10-15 GPM flow. Adapters available for specific setups.
Q: Does it include a warranty?
A: Standard 2-year limited warranty on parts and labor, extendable to 5 years with maintenance registration.
Q: Can synthetic rope be used instead of steel?
A: Absolutely; optional Dyneema synthetic rope reduces weight by 40% and eliminates rust concerns.
Q: How does the hydraulic winch for rollback compare to electric models?
A: Hydraulic versions offer unlimited duty cycles without battery drain, ideal for continuous rollback operations.
Q: What maintenance is required?
A: Weekly grease fittings, annual hydraulic filter changes, and rope inspections ensure optimal performance.
Q: Are remote controls standard?
A: Wired pendant included; wireless upgrade available for enhanced operator safety.